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Basler DGC-2020 via Hardwired Connection (V3)

This topic is the install guide for the aftermarket gateway (part# A0009887841) with A0009887772 (GL899-PARTIAL RETROFIT HARNESS) when utilizing the Basler DGC-2020 Digital Genset Controller with a hard-wired connection.

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DGC-2020 Digital Genset Controller

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Input/Output Terminals for Controller

Equipment Connection Details

Generac Gateway Side Terminations

Description

Harness Wire Color

Equipment Side Terminations

2

DC+

A0009887772 Red

Terminal 3

1

DC-

A0009887772 Black

Terminal 2

6

Engine Running

A0009887772 Purple

RUN Terminal

7

Not in Auto

A0009887772 Green

Terminal 53

(Jump DC+ to Terminal 51)

Harness Relay #1

COM

A0009887772 Blue

2-Wire Start Input

N/O

A0009887772 White / Blue

Alarm terminations assume factory default configurations for OUT1 = Not In Auto, OUT2 = Global Alarm, and OUT3 = Global Pre-Alarm.

Note that when using A0009887772 harness, terminal 5 on Generac Gateway is connected to battery negative. Therefore the common terminal on equipment controller Engine Running and Not in Auto signals should be connected to battery positive and the signals should be connected to the terminals mentioned in above table. In other words, this means outputs on equipment controller must source voltage to Generac Gateway inputs.

If the equipment controller outputs are sinking voltage, a 12/ 24 vdc (depending on battery voltage) relay needs to be connected between the controller output (for example, engine running) and common. The relay N/O contact would connect to terminal 6 on Generac Gateway and relay COM connects to battery positive post

Gateway Connection Ports

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Pin

Connector

Description

1

A

Plant Supply –ve

2

Plant Supply +ve

3

Digital Output A

4

Digital Output B

5

Flexible Sender Common

6

Flexible Sender A

7

Flexible Sender B

1

B

 

RS485 A

2

RS485 B

3

RS485 Screen

4

CAN H

5

CAN L

6

CAN Screen

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