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Generac Power Zone Pro (Sync) via RS485

This topic is the install guide for the after-market gateway (part# G0097460) with the universal harness (part# A0006648426) when utilizing Generac Power Zone Pro® or Power Zone Pro Sync using the RS485 port.

Generac Power Zone Pro

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Power Zone Pro Panel Display

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Connect to Power Zone Gateway Ethernet port for programming and use Aux RS485 port for Modbus.

Modbus Communication Settings and Notes

Modbus connection to be made at the Aux RS485 port on the Power Zone Gateway (see image in previous section). Terminal block included in harness accessory kit if needed. To make changes to serial port, key switch must be in Off position.

To confirm the port settings in this table, follow the steps in this section.

Serial Port:  RS485 Built In

Parity:                   None

Unit ID: 1

Stop Bits:              1

Baud rate:             9600

Mode:                   Modbus Gateway

For firmware version 1.21.9 and prior: Navigate to setup > Communications > Modbus Pass Thru. Modbus RTU Enable toggle must be selected and settings should match values provided in the table in this section.

For firmware version 1.22.1 or newer: Navigate to setup > Communications > External Interfaces > Configure > RS485 Built In. Confirm that settings match values provided in the table in this section.

If different settings are required, please contact Support.

It is recommended that firmware is updated to 1.23.2 or higher. An issue was identified with the Modbus RS485 port communications in previous versions.

Equipment Connection Details

Generac Gateway Side Terminations

Description

Harness Wire Color

Equipment Side Terminations

+

DC+

Red

B+

-

DC-

Black

B-

A2

Data +

Blue / White

A-12

B2

Data -

White / Blue

B-14

GND

Data GND

White / Green

SCR-11

Harness Relay #1

COM

Blue

2-Wire Start
Typically (BS5) J5-5 DIN5

N/O

White / Blue

Generac Power Zone Pro Sync

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Generac Power Zone Pro Sync Display Panel

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Modbus connection to be made at auxiliary port labeled as RS485 NOT USED on back of monitor. Terminal block included in harness kit.

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Display COMPUTER port can be used for programming.

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Base controller Ethernet ports can be used for programming.

Modbus Communication Settings and Notes:

Modbus connections to be terminated at RS485 port on display. See section above for Power Zone Pro Sync expected settings and programming instructions.

Equipment Connection Details

Generac Gateway Side Terminations

Description

Harness Wire Color

Equipment Side Terminations

+

DC+

Red

B+

-

DC-

Black

B-

A2

Data +

Blue / White

3—RS485+

B2

Data -

White / Blue

4—RS485-

GND

Data GND

White / Green

2—GND

Harness Relay #1

COM

Blue

2-Wire Start
Typically (BS5) J5-5 DIN5

N/O

White / Blue

Gateway Connection Ports

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Gateway Right Panel - GPS antenna and harness I/O connections.

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Gateway Left Panel - Cellular antenna, power, serial communication ports, and SIM card slot.

Check out our knowledge base and support center for information on any technical questions.

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